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[3D Printing] Formlabs Form Studio 1 | A New Benchmark for SLA 3D Printing

Formlabs Form Studio 1:

A New Benchmark for Consumer Resin 3D Printing

Accessible pricing, an open material mode, and a refined printing workflow.

Formlabs Form Studio 1 brings a new option to consumer resin 3D printing.

For years, consumers have been longing for a resin 3D printer that offers the exceptional user experience that Bambu Lab brought to the FDM space, while maintaining professional-grade performance.

Now, the Formlabs Form Studio 1 has arrived. With its relatively accessible price point and built-in open material mode, it introduces new possibilities for consumer resin 3D printing.

Form Studio 1 Unboxing: From Packaging to First Start

Upon opening the box, the first thing that catches your eye is the striking "Start Here" box, which contains the installation guide.

Behind the box is a sturdy protective foam frame, rather than the standard foam inserts commonly found elsewhere. Once you remove the printer, discard the protective packaging, plug it in, and power it on, the subsequent setup is guided entirely through the touchscreen.

Formlabs Form Studio 1 unboxing packaging, Start Here installation guide, and protective foam frame
Protective packaging and installation guide when unboxing the Form Studio 1.

Design and Practical Details

The Formlabs Form Studio 1 features an orange lid, a gray rear chassis, and a translucent base. The overall aesthetic is reminiscent of the late 1990s Game Boy and the early 2000s G3 iMac.

Formlabs Form Studio 1 resin 3D printer exterior, orange lid, and translucent base

The translucent design is primarily aesthetic, but the pop-out tool box is quite practical. The front cover can also be customized with different patterns, allowing users to give their device a more personalized look.

Form Studio 1 customizable front cover and chassis design

Connectivity, Initial Setup, and Everyday Hardware Design

Wi-Fi, Ethernet, and USB-C Connectivity

The Form Studio 1’s connection ports are concentrated on the back of the machine. The power port and toggle switch are on one side, while the Ethernet and USB-C ports are on the other, with built-in Wi-Fi capabilities.

Form Studio 1 touchscreen Wi-Fi setup screen

The USB-C interface is especially useful as it supports full offline operation, including in air-gapped environments. This means the device does not rely entirely on a cloud connection and can be operated locally.

Form Studio 1 rear USB-C port and cable connection

Dimensions and Workspace Requirements

The lid opens upward, with a protruding front edge serving as a handle. The machine dimensions are approximately 50 cm (H) × 34 cm (W) × 32 cm (D), and the height reaches about 75 cm when the lid is fully open.

50 cm Machine Height
34 × 32 cm Width × Depth
75 cm Height with Lid Open

If you plan to place the device on a shelf or build a dedicated printer stand, you must account for the clearance required to open the lid. The footprint of the machine when closed does not reflect the total space needed for operation.

Form Studio 1 dimensions and lid clearance illustration

Automated Resin Dispensing and VOC Purifier

The standard resin bottle delivers resin via a mechanical valve; it requires the user to open the bottle cap to allow air in during operation. The system does not dispense the entire bottle at once, but rather in small, frequent amounts, which helps manage temperature and resin pressure.

Form Studio 1 automated resin inlet and mechanical bottle valve

There is also a port at the back of the machine to connect to a Formlabs VOC purifier, which filters the air and recirculates it into the room.

It is worth noting that the connector accessory itself is made of nylon parts printed on a Formlabs Fuse printer, showcasing how Formlabs applies its own additive manufacturing technology to its actual products.

Formlabs Form Studio 1 with VOC purification setup

Build Platform and Camera: Enhancing Operational Convenience

Standard Platform and Flex Build Platform

The Form Studio 1 standard build platform features an aluminum printing surface and a plastic body, ensuring only the print surface comes into contact with the resin, which minimizes resin accumulation on other areas of the platform.

The Flex Build Platform adds a flexible stainless steel panel. By squeezing the levers on the corners of the platform, the panel bows outward, helping the user remove finished prints.

Form Studio 1 Flex platform levers and part removal method

Integrated Camera, Lighting, and Privacy Controls

The Form Studio 1’s camera is equipped with a light to illuminate the part currently being printed. This system supports remote monitoring and time-lapse recording downloads.

Privacy control options are also available, allowing users to disable these features as needed.

Formlabs Mobile app showing Form Studio 1 live print camera feed

Resin Tank Selection and Long-term Operating Costs

The Form Studio 1 offers two types of resin tanks: the Standard Resin Tank and the Resin Tank Pro.

Both feature plastic frames, convenient pour spouts, and spring-loaded handles for ease of daily use.

Differences Between Standard and Pro Tanks

Standard Resin Tank

Utilizes Formlabs' proprietary release film, which offers easier release properties compared to standard PFA film.

Resin Tank Pro

Since certain third-party resin ingredients may cause the standard release film to become brittle, Formlabs recommends using the Pro tank when using resins from other brands.

Form Studio 1 standard resin tank frame and release film

The release film on both tanks is not replaceable by the user, primarily to maintain controlled film tension and more predictable print results.

Rated life of resin tank: approx. 75,000 layers. Formlabs recommends using separate tanks for different materials and utilizing the recessed label area on the tank for identification.

Form Studio 1 standard and Pro resin tanks with stackable storage design

Build Volume, LPU Module, and Heating System

The Form Studio 1 retains the platform size of the Form 4, but by increasing the print height, the actual build volume is:

Build Volume: 20.0 × 12.5 × 23.5 cm

Form Studio 1 235mm print height with parts on the build platform

Integrated Light Processing Unit (LPU)

The Light Processing Unit (LPU) is located below the build chamber. It integrates the LCD and the surrounding heater frame into a replaceable module, which can be detached from above by removing screws.

The wavy top surface and side air channels help manage release forces, and the heating function is built-in and configurable.

This allows the Form Studio 1 to integrate material properties, temperature management, and optical systems, reducing the burden on the user to manually coordinate various settings.

Form Studio 1 removable LPU, LCD, and heating frame

7-inch Touchscreen and PreForm Printing Workflow

Touchscreen Simplifies Daily Operation

The 7-inch touchscreen makes initial setup and daily operations more intuitive. Frequently used settings are concentrated at the top of the screen, with remaining print time and progress clearly displayed.

Before a print starts, the machine asks whether the build platform is clean and confirms that the resin tank and platform are correctly installed and locked.

Form Studio 1 seven-inch touchscreen showing print progress and remaining time

After printing, the system provides material-specific cleaning and curing guidance. Furthermore, users can opt to send feedback and photos to Formlabs via the success rating system.

PreForm: From Model Preparation to One-Click Printing

The Form Studio 1 supports only the PreForm slicing software. While this limits the choice of slicer, it allows for highly integrated hardware and software workflows.

Once the printer is ready, users can simply click "Print" in PreForm, letting the software handle slicing, transmission, and job startup, reducing the steps of repeated exporting, transferring, and manual machine-side operation.

The system also supports print job queuing and can assign tasks to available machines with the correct material, which is especially useful for fleet management and 3D print farms.

Formlabs PreForm software model positioning, rotation, and layout

Model Positioning, Supports, and Alerts

PreForm allows you to move models by dragging them, rotate them using on-model controls, hold Shift to rotate in 15-degree increments, and align parts to the edges of the build platform.

When generating supports, users can set exposure levels for the model and supports separately. The software also provides optimized combinations of material, support, and print settings, which helps increase the success rate.

PreForm’s warning messages include helpful tooltips and links to detailed support articles to help users understand and resolve issues.

PreForm software suction cup warning and support article tip

Reviewer Observation: Beyond hardware specs, the comprehensive and intuitive PreForm workflow may be one of the Form Studio 1’s most competitive advantages.

Alpha Series Resins, Safety, and Open Material Mode

The Alpha Series resins launched alongside the Form Studio 1 include general-purpose resin, model resin suitable for fine finished pieces, and Formlabs’ fastest "Rapid" resin to date.

When the Form Studio 1 is used with Alpha Series resins and the VOC purifier, it has received UL GREENGUARD Gold certification.

According to the original documentation, the new Alpha Series resins do not contain chemical substances known to have acute toxicity or known long-term effects on organs or health; the skin irritation of the liquid resin is described as comparable to standard detergents.

Form Studio 1 Alpha series resin and UL GREENGUARD Gold certification info

Safety Note: The certification applies to the specified equipment, material, and purifier combination. Liquid resin should still be handled according to the manufacturer’s Safety Data Sheet, avoiding direct skin contact and using appropriate personal protective equipment.

Built-in Open Material Mode

The Form Studio 1 features a built-in open material mode; there is no need to purchase additional unlock features to use resin from other brands.

Print Quality and Anti-Aliasing Supersampling Technology

The print results of the Form Studio 1 are impressive. Finished pieces feature smooth surfaces, sharp edges, and rich textural details.

Form Studio 1 miniature figure print detail
Form Studio 1 miniature model surface texture and fine detail
Form Studio 1 statue armor and facial detail print effects

How Does Supersampling Improve Model Surfaces?

One technology worth noting on the Form Studio 1 is anti-aliasing supersampling.

Previously, during the painting process for miniatures, even if details were well-represented, dry-brushing and washing techniques could still accentuate layer lines.

This system compares adjacent layers, identifies curves and slopes based on pixel offsets, and then selectively adjusts edge softening.

It does not blur the entire surface, but rather applies smoothing to appropriate curves while retaining sharp edges in other areas.

Form Studio 1 model surface drybrush comparison with supersampling off and on
Model surface comparison with supersampling enabled vs. disabled.

Formlabs Post-Processing Equipment and Complete Workflow

The Form Studio 1 can be used with existing Formlabs post-processing equipment, including the Form Wash V2 and the Form Cure V2 120V.

Form Wash V2 and Form Cure V2

Form Wash V2 raises the platform or basket to drain excess liquid and closes internal flaps to minimize solvent evaporation.

Form Cure V2 120V provides material-specific curing time and temperature settings.

Formlabs Form Wash V2 and Form Cure V2 resin print post-processing equipment

Form Studio Wash+Cure Station

If you are looking for a more accessible post-processing solution, you can also consider the Form Studio Wash+Cure resin cleaning and curing station.

It includes a wash bucket with an impeller and a UV turntable, allowing for manual selection of processing times.

Form Studio Wash+Cure resin 3D printing cleaning and curing station

Review Conclusion: A New Benchmark for Consumer Resin 3D Printing

The Form Studio 1 not only delivers outstanding results but also features a fluid workflow, comprehensive support, and software design that focuses on solving real-world problems.

For miniature painters and statue hobbyists who value stable settings and want to minimize trial and error, the Formlabs Form Studio 1 is a worthy consideration.

For 3D print farms, if the resin tank costs, platform capacity, and operational turnaround time meet business needs, this workflow can also provide significant production efficiency advantages.

Overall Verdict: The appeal of the Form Studio 1 is not just any single hardware spec, but the integration of print quality, material selection, PreForm software, and the post-processing ecosystem. Its design philosophy focuses more on long-term value rather than a short-term spec race.

Formlabs Form Studio 1 professional resin 3D printer product display

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