Previously, the functions of the Multiplier were managed through pre-configured material profiles. With Custom Mode, you can fine-tune the Multiplier to work seamlessly with a wide range of different thermoforming materials. Use "Custom Mode" to experiment with various thermoforming materials, including Mayku's own materials, third-party materials, and any other thermoforming materials you can find.
Using Custom Mode, you can learn any new type of thermoforming sheet in minutes. The Multiplier can also save and edit hundreds of material profiles for future use, making it easy to access materials from any supplier. You can also edit saved material sheet data after production.
Any thermoforming material between 0.1 mm and 5 mm can be used in Custom Mode. When combined with the reducing plate, you can create profiles for materials over 5 mm, opening up new application possibilities. With these enhancements, engineers, designers, and educators can experiment, validate, and optimize settings for a wide range of factory-grade thermoforming materials.
How to get Custom Mode?
Multiplier 2.0 is available to anyone who owns a Mayku Multiplier . The upgrade only takes a few seconds. If you need help, you can find more information in the "Mayku Learning Resources".
Thermoforming steps using Custom Mode (Tutorial)
1. Select Sheet Material
First, select the sheet material for your project. You can use full-size sheets cut into 428 mm diameter circles. Alternatively, if you have a reducing plate, you can also use A4 or US Letter size sheets, which allows for more efficient material usage for smaller models.
Reference melting temperatures for the following materials
2. Create a Custom Profile
• Go to "Materials List"
• Select "New Material"
• Fill in "Material Type," "Temperature," and "Pressure"
* Different materials have different forming temperatures and pressures. Generally, thicker sheets require higher pressure to form effectively. For example, a 1 mm HIPS sheet might require 160 °C and 45 PSI for optimal results, but a 3 mm HIPS sheet might require 160 °C and 60 PSI. It's best to experiment with these settings based on your specific application.
You can choose to adjust the following parameters:
• Form Time: The duration the sheet is under pressure
• Cool Time: The duration the sheet cools after pressure release
• Heater on at pressure: Determines when the heater activates. For fast-heating materials, you can modify this value to minimize waiting time.
3. Calibrate the Sheet
The Multiplier uses a small pump to calibrate the sheet, which keeps the sheet perfectly level during heating.
• Select "Calibrate"
• During the calibration phase, press the up and down arrows on the machine to ensure the sheet remains as level as possible.
* Proper calibration is crucial!!! It helps prevent issues such as uneven sheets, difficulty closing the machine, or improper heating.
4. Save the Material Sheet Profile
Once calibration is complete, you can save the material sheet profile. You can use the generated name or give it your own name for future reference.
The Mayku Multiplier is a professional and easy-to-use pressure former, designed to create precise prototypes, molds, or end products! You can also contact us for more detailed information.